project... power amplifier

jonstanza

Well-Known Member
Apr 9, 2013
35
4
83
Lisbon PT
Dear sirs

this is my first thread

The question is a personal project, which personal and professional knowledge I decided to build an power amplifier (solid state) that has lasted eight years your development.

With the help of software Auto-CAD in conjunction with our imagination is possible to create a housing with a personal designer.

The design contains original circuits and proprietary parts. The power supply and amplifiers stages are separated by a solid aluminum divider wall.
Contains two master power supplies, one is dedicated to voltage gain stages the other is used for the output stage.
The power supply unit to output stage is equipped with one 1000VA- toroidal transformer, ( mounted on a constrained neoprene floating suspension system ) with a total capacity of nearly 88000 microfarad and high speed rectifiers.
The output stage consists of powered L-mosfet output amplifiers, giving suggestion of its actual 120-watt-per-channel (@8ohm) output specification or 200-watt-per-channel (@4ohm).

The supporting foot are stainless steel. 3 foot is used at strategic points to reduce the resonance.

I enclose photos. then inform details of the power amp circuit and power supply

note: my English is somewhat bad, there may be some errors. I'm sorry.
jon
 
Hi

Attached the first photos (developing the boards in Altium Designer).

Board (power voltage gain) and system control
8639063992_974867cd42_c.jpg


Voltage amplifier and output stage
8637960215_590bedab71_c.jpg


With the help of software Auto-CAD in conjunction with our imagination is possible to create a housing with a personal designer.

structure of the general plan
8639063282_1db7386310_c.jpg


Rear panel
8637959569_7fe98fbe02_c.jpg


design mechanical (support for the capacitors nichicon gold tune), four unit
8639062806_574b0e47ef_c.jpg


Cheers
jon
 
Last edited:
Wow! Good luck and fortunes to you Jon. I remember reading when Herve was featured in Stereophile as a DIYer. See how far he's come. Who knows? You might be next!
 
Wow! Good luck and fortunes to you Jon. I remember reading when Herve was featured in Stereophile as a DIYer. See how far he's come. Who knows? You might be next!

thanks JackD201
Here in Portugal resources are few, but I'll try to do my best

jon
 
Nicely done. Are you simulating the design or are going by an existing one and focusing on layout, power supply and such?

The project is 100% mine. I was technical maintenance of broadcast video, but the audio has always been my passion. Then I launch this project in prototype

jon
 
continuation ...

The 1000VA transformer "power supply" is modified (fixation) with this resin.
8640664976_02f6f26cf3_c.jpg


8640661760_cd0a60550f_c.jpg


8639559381_880f16b76f_c.jpg



mounting board of the voltage amplifier (one channel)
8639559173_762cc057a1_c.jpg


output power transistor and power supply for voltage amplifier. It is possible to see one of the channels already mounted without heatsink
8640731734_61f2386a14_c.jpg


Ceramic insulation
8639561879_e26b8f4a89_c.jpg


mechanical test between the board and the heatsink
8640663894_aefde195f7_c.jpg


temperature sensor Airpax 67F090 and output power transistor
8639650377_344767fb89_c.jpg


circuit detection DC and overload (are isolated "optical" from the system control)
8639650145_1d01affd0a_c.jpg


system control
8639560449_fa28744015_c.jpg


power supply for voltage amplifier
8639559977_75a9fd88bb_c.jpg


Final assembly of a channel
8639561149_f0a516cea4_c.jpg


mechanical parts made ??by a company related to aerospace industry
8640663184_7b50420488_c.jpg


board power supply to output transistor (exicon)
8640661020_0001fdbb5c_c.jpg


ps: All boards is Industrial spec. double-sided up to 105um copper printed circuit boards

Cheers
jon
 
Very clean design and fabrications! You must be a detail oriented person :). What is this costing you so far?
 
Hello, Jon. Have you had a chance yet to listen to it and see if all of your hard work paid off?

Tom
 
Your English is fine. I was asking how much money you spend on parts for this amplifier.

now I understood your question.
much .... much money, and when it comes to a prototype is more expensive development. could go more ahead, but it is not easy for those who are alone in this project without financial support from anyone.
 
This and the DIY 800D should be stickies. Talk about raising the bar.
 
Jon - I liked and enjoyed your pictures, your amps look promising to say the least, based on the manufacturing process and parts involved. parabiens!
 

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