That rack turned out really nicely. You’ll be in for a treat when that new weight arrives.
Hi, thanks. Yes there is actually a reason. The bolts and washers that are needed to hold the uprights to the shelves are pretty substantial. (3” x 3/8” with a 9/16 head. ) the hole required for that bolt and washer is simply too big to have it centered while also making the leg flush with the top . I’ve done it a couple times before and the hole is so close to the top of the leg that it doesn’t look good. Secondly, from a woodworking standpoint, I prefer to have the wood secured by both the bolts as well as the leg. You can see in the pic I’ve attached that the leg protrudes 1” above the top shelf, if I had it cut to sit flush instead, you can see how close it would be to the bolt hole. It’s a careful balance between aesthetics, strength and quality.
Fun fact about Massif racks is that if you were to get a screw gun and reverse out all the bolts in your rack , nothing would happen. Your rack would still be standing straight up.
The bolts are used only to secure the legs, but are in no way load bearing. The dado joints cut into the leg absorb all the weight of both the shelf and the gear. Hence why we have zero weight limits. I hope that helps. Take care