Hi Marc,
Thank you ever so much for visiting me at the weekend and these really kind words - I am thrilled that you enjoyed my horns. I am really pleased with your observations about the main attributes of the speakers as you pretty much nailed my design choices / ethos.
I have to say that I have (and continue to have) significant trepidation any time an audiophile comes to the system. I think we are all super passionate about this hobby with our gear choices etc so when you take that next step and stick your neck out and try to build something yourself, the intensity of this trepidation further rockets.
The project has taken over a year and a half in the making and continues to evolve. A lot of serious pain and failure on the way I might add. I must have spent at least 6 weeks trying to accomplish things with papier-mâché only to realise that the quality of what I was after would never have been viable for my taste. It was at that point that I spent just over 1 year learning wood turning every week (10 hours per week) under supervision of a master turner here in Hampshire, UK. This finally enabled me to be able to realise one of my primary aims - to be able to construct hardwood horns (Tractrix geometry for this speaker) using any timbers of my liking. To build a Tractrix horn in solid mahogany with an fc just below 200hz might seem somewhat extreme but I had always maintained that I wanted at all costs to avoid plastic based horns if possible. I recall the first day that I hooked the big mahogany horns up (they weigh just over a 110lbs each) and my delight to hear just delicious tone and no plastic colouration at all - it felt like the whole mission was worth it. Today I feel liberated as the potential to build my ultimate reference speaker is now viable with multi-way hardwood horns top to bottom.
The main chassis body is in fact Canadian maple of 40mm - same as used in the body (non sound board) of a grand piano for example - it gives great rigidity and strength but also tonally very nice. The jointing and internal bracing to enable this and to avoid movement posed small challenges but has been accomplished. My choice of 4 x 15” woofers per side might seem a bit extreme and likely to be overbearing (one might think that on paper) but it is surprising how super fast they sound with zero box colour and overhang. They don’t seem to cause any room boom. Anyway the key here was that they would have the speed and velocity to sound continuous with the horn and I am pleased that you picked up on this, Marc. It is one of the hardest things to make work - that is the continuity of the 2-way between the horn and the bass and one that a lot of hybrid horn speakers struggle with. The bass module is 104dB actively driven - a really easy 15ohms impedance. As Marc said, there is no crossover on the BD4 - the horn fc obviously yields a natural roll off as does the driver.
Anyway - the journey continues as I further refine the maple baffles. I am still making some minor tweaking here mainly for aesthetic purposes before I feel the design is finalised. Hopefully complete in the next month. I will certainly show some photos when I finish this final piece.
Marc - thanks again. So happy that you enjoyed yourself and it was nice to chat more generally.
Amazing results Bill...I am quite impressed. I have made a few speakers myself over the years but I could never get them finished like you have here. I knew what was coming based on our discussions about the design but the reality exceeds my expectations handily...hope to get to hear them one day.