Kudos to you Hagerty for doing this work and writing it up to share. It's great to have this information.
Worth noting is the Degritter filter threshold of 4 microns. I assumed that figure comes from them?
From the filters I've looked at, the majority of them are nominally rated although almost none will tell you their efficiency rating. That would look, as an example, something like 80% of 4 micron, which indicates the filter traps 80% of all particulate 4 microns in size of larger. A few filters will receive absolute ratings based on a consistent pore size throughout - these tend to be more expensive.
It's certainly a positive that Degritter has an in-line filter versus none. I wonder if use of alternative filter material is possible? I would think as long as one could insert and extract a filter and it works satisfactorily with the pump pressure and conaminant concentration, better results may be achieved with alternative media. I wonder has any one inquired of DeGritter about this.
I looked at RO membranes. The have a fine low pore size but require more time to do their work than is required by a continual flow in-line filter.
The Degritter filtering ability is partly a function of the size of the machine - as it is for all the desktop machines. I'm surprised no one other than KLA considered adding an inlet. Coupled with a drain that could allow use of a standardized external filter and pump potentially useable with any desktop USC RCM. But more likely as a manufacturer proprietary add-on.
Of course it's all in the implementation details, but I suspect paying attention to filteration is far less expensive than devising some sort of automated rinse mechanism with rinse water separate from wash solution.
Another consideration is the Degritter cleaning fluid. I wonder if they would tell us if alternative cleaning solutions can be used? (
@degritter_taniel ?) Or how closely tied are their claimed results to their cleaning fluid? I only ask because there may be other surfactants with lower native and diluted TDS.
The bottom line being that whatever is in the solution at dry time is what will be left on the record after it dries.
I noticed your mention of temperature and TDS/EC readings. It was interesting that you included a pause for temperature to lower. How does Degritter cool the water? Is it by just not running the cavitators or running them at a lower frequency? I speculate the size of solution tank has something to do with the rise in TDS as the temperature increases.
It is a curiosity because I don't experience an increase in TDS as the solution temperature goes from room temperature to the ~30°C temp (~86°F) I use. David added a cooler to insure his solution temp is kept constant -
@dminches do you see a TDS change you would correlate with temperature? Presumably such an increase comes from increased solubilization of particulate with increased temperature - but that's a guess.
I like that you distinquish particulate in terms of dissolved, suspended and settle-able. This calls attention to dirt etc. that may remain in the wash tank and build up over time. Maybe some do but I have not heard of destop RCM manufacturers talking much about cleaning their wash tanks. Fixed slotted covers are a hinderance to tank cleaning. Certain internal materials may be more or less easy to clean. I'd like to hear owners thoughts on this.
Thanks again for your write-up. Nice job!