If 0.35 micron = 0.000014 inch, it would seem that this is liquid contamination, and not solids.
Not sure about this - I assume you're not saying no solid is 0.35 microns in size. Fwiw, for filters this size, the stated spec is nominal, not absolute. The smallest spec I've seen given as absolute is 1 micron - that does cost more. I have no doubt a 1 micron filter is very effective - see
here. The main reason I switched to the 0.35 size was because I could for low cost - the fewer solids in the water the better. I'm open to hearing an argument that a larger opening is better. At this point the only one I've heard is based on flow; thus far that has not been an issue in my setup.
Other than the fact that cleaner is better, what determines the upper limit for cleaning records?
We do. If you're comfortable with a higher number of solids drying on a record, go for it.
I found after starting from a fresh solution and 15-25 records cleaned, that 00005 ppm TDS holds fairly steady for my solution. If after cleaning a batch I'd be surprised at a 00006ppm reading; I would expect a jump, maybe increase of 3-5ppm. That would tell me maybe its time to change the filter.
To my knowledge, there are no pre-ordained rules or specifications for much of what we're doing. Imo, accumulating a body of experience is needed to gather 'evidence'. Of course there are plenty of industrial level studies and suggestions we may learn from, but not much on vinyl specifically. If the final result is gauged based on listening, then it will probably take a lot of information gathered over time to tell if there are any trends associated to the choices we're making.
There is no decimal in your statement, and most of these tds meters are rated at +/- 2% accuracy. Are you talking about 1.0 ppm, or do you have a much more accurate meter?
I'm quoting the readout number off the TDS. I assume there is no decimal as none is shown.
The discrepancy with my 11 ppm reading has likely come from records cleaned, and/or contamination in parts of the system. I will flush it again soon.
Start with fresh solution, a new filter, clean cannisters and a clean tank. If your reading is still high, maybe replace the hoses. After that ... what's left? The pump?
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As regards cooling the solution - presumably while the unit is running a cyle - I'm not sure what to think of that.
- The tank is heated to a specified temperature.
- The ultrasonic transducers will increase the temperature of the solution by N degrees while they operate.
- You have a radiator (?) to cool the solution; this runs during a cleaning cycle, between cleaning cycles? If the former then you're heating and cooling the water at the same time. To what purpose? I'm guessing to hold the temperature to a narrow range or close to the original temp setting of the heater.
How high does your solution temperature get for what length cycle?
I set the heater for 30° C. For a 20 minute cycle I don't remember it getting higher than 36° C (and usually it's 33° C) , and when that happens its usually toward the end of the cycle. Once the water reaches the specified temp of 30° C, the heater shuts off and any additional heat comes from the transducers working. Fwiw, my tank cools pretty quick.
At this point I'm not concerned about solution during part of a cycle getting to 36° C - that's 96.8° F. I've experienced no issue there and haven't found information saying that temp is too high for vinyl. If you have more definitive info on ultrasonic cleaning vinyl and temperature, please share. Franc Kuzma suggests 30-33 C degrees.
Of course you could set the heater for 5 degrees less and allow the induced increase to work for you. Obviously that is not a steady temperature.
I suppose the real question is: what is the temperature where ultrasonic cleaning with the solution type we're using is most effective? Is it a specfic temp or a range? And what are the trade-offs if the solution is, say, +/- 5 degrees of that.
Nice to learn you're making progress and thanks again for sharing that here.