Please understand what UT cavitation is: Ultrasonic tanks 'grow' bubbles
Principle-of-ultrasound-cavitation-16-The-initiated-bubbles-grow-due-to-evaporation.png (850×553) (researchgate.net) until the bubble collapses. Watch this video between 6:19 and 8:30
Cavitation - Easily explained! - Bing video to see how the bubble collapses. This is going to happen whether the tank has objects in it or not. However, for side firing transducers in a very small tank, like the KLAudio, the Degritter, or the Humminguru, I could see how operating without a record or sometime between the transducer's could be a problem.
These are some of the basic rules for UT tanks.
-The power to produce cavitation is proportional to the kHz, so a 120kHz UT needs more power than a 40kHz.
-For ultrasonic tanks, the bubble diameter is inversely proportional to the kHz, so a 40 kHz UT produces a large bubble than a 120kHz UT.
-The cavitation intensity is proportional to the bubble diameter and the tank power (watts/L).
-The number of cavitation bubbles produced is proportional to kHz, so a 120kHz produces more bubbles than a 40kHz, but smaller bubbles.
-The smaller the tank volume, the more power that is required. It has to do with the ratio of the tank volume to its interior surface area.
-For lower kHz units (<60kHz), if the tank bath flow rate (from filtering or spinning) >50% of the tank volume per minute, cavitation intensity decreases.
-The KL Audio 40kHz 2.5L 200W is a very powerful machine and so is the Degritter 120kHz 1.4L 300W machine. And, given the high power (most of the energy goes ultimately goes to heat) and small volumes, the bath can heat up quickly. The Degritter mitigates this with a cooldown mode if temperature >95F while the latest KLAudio with its external pump/filter system mostly avoids the overheating. But by the experience of others, the high powered Elmasonic P-series UT tanks need a cooler/radiator if high throughput serial cleaning is performed.
-The Elmasonic P-series with its dual frequency 37/80kHz variable power and pulse power for record cleaning is near ideal. The two frequencies can target the different types of soils that may be present with the higher 80kHz targeting the very fine particles and films that the lower frequencies are not as effective. The reason has to do with the boundary layer. The fluid flow at the record (or any) surface develops a static layer that is separate from the bulk fluid that is moving. The boundary layer thickness is dependent on the ultrasonic frequency (high kHz = thinner boundary layer), acoustic energy, and fluid properties (viscosity & density). To get the most effective cleaning, the complete cleaning process has to penetrate the boundary layer to remove the soil and particles that are contained within it. At 40-kHz, the boundary layer can be as thick as 5 microns, while at 120-kHz, the boundary layer can be as thin as 2 microns.
-Lowering the surface tension of the fluid reduces the energy needed for cavitation and can improve cleaning efficiency - better opportunity to penetrate the boundary layer. Using surfactants can improve cleaning efficiency. But there is a delicate balance with using chemistry with UT that can improve the cleaning efficiency more than the small expense to the cavitation intensity. But use too much chemistry or the wrong chemistry and it's all downhill.
-The benefit of the nonionic surfactant Tergitol 15-S-9 is its very high performance. For a no-rinse wetting solution, you want the lowest concentration that will lower the surface tension of the water enough to wet the record.
- Surface tension of the water is ~72 dynes/cm.
- Surface tension of the record is ~37 dynes/cm.
- 10 ppm (0.001%) Tergitol 15-S-9 reduces the surface tension of water to ~45 dynes/cm.
- 20 ppm (0.002%) Tergitol 15-S-9 reduces the surface tension of water to ~37 dynes/cm. This is enough to 'wet' the record.
- 52 ppm (0.0052%) Tergitol 15-S-9 reduces the surface tension of water to ~30 dynes/cm. Adding anymore will not lower the surface tension any further and is known as the critical micelle concentration (CMC) and at >52 ppm, and you begin to get detergency.
- 3xCMC (0.016%) for a filtered UT tank will give the full detergency that Tergitol 15-S-9 can give and good bath life.
-Note that Triton X100 (now banned in the EU) CMC is 189-ppm, so it's not very efficient and requires much higher concentration which now complicates rinsing. Note that the one disadvantage of Tergitol 15-S-9 (and Triton X100) is that it foams. Some UT units like the Degritter whose filter system acts as a surface skimmer is very sensitive to producing foam, so any surfactant use is pretty much limited to very low concentrations.
If the above info spurs your curiosity, further details with over 80 linked references is available in this free book -
Precision Aqueous Cleaning of Vinyl Records-3rd Edition - The Vinyl Press.